Manual of Motion Energy Controller

Product Profile

The motion energy controller is designed for intelligent control of motion equipment, integrating functions such as motion power generation, energy storage, motion data collection, motion resistance control, power transformation and transmission, and internet data transmission. It enhances sports experiences by unifying intelligent sports with efficient power generation, aligning with eco-friendly living aspirations.

Core Functions

1. Digital Variable Frequency Resistance
2. Utilizes PWM technology for automatic frequency modulation, enabling thousands of resistance output transformations per second to provide a realistic motion experience.
3. Power Generation Management
4. Adjusts generator power dynamically through the PWM digital variable-frequency and variable-resistance system, ensuring stable generation via dynamic current rectification, filtering, shunting, and reverse control.
5. Power Management
6. The intelligent control chip efficiently distributes generated current to power various components such as the controller, display, brake resistance, storage battery, and external power sources.
7. Network Interconnection of Motion Data
8. Employs 5.2 Bluetooth module for two-way interaction with mobile phones, tablets, and other devices, facilitating motion data networking and supporting multi-user data ranking.
9. Data Acquisition
10. Collects data on motor voltage and current, inter-module voltage and current, movement position, battery voltage and current, as well as movement time and state.
11. Voltage Regulator
12. Features a generator terminal rectifier for voltage regulation, providing sectioned output voltages of 3.7V, Sy, 14.76V, 24V, 36V, and 48V.
13. Wireless/Wired Digital Control
14. Combines ST low-energy intelligent chip master control with 5.2 Bluetooth module for dynamic wireless/wired transmission of motion and control data, promoting all-digital intelligent control.
15. High Efficiency Sports Power Generation
16. Operates at a rated speed of 1800 RPM and rated power of 300W, with a 98% conversion rate of motion energy.
17. Intelligent Simulation of Body Movement
18. Uses data from two sensors to simulate realistic motion senses through intelligent resistance compensation aligned with human mechanics principles.

Core component parameters

Component Mod Specs Brand Description Params
CPU Core: ARM-M3	STM32F1	LQFP-48 (7×7) | RoM: 64KB	ST M3 MCU with 64KB Flash, 72MHz CPU, motor control, USB and CAN RAM: 20KB GPIO: 37
ACR: 20A ACST12E	ALLEGR	Houle effect linear current sensor	VCC = BV; SEN: 100mV/A; WT: -40°C~+85°C
Data acquisition chip	EG358	Dual OP amp, operational amplifier chip, SMP	SOIC-8 EG; single power or dual power IQ: 2mA VOS: 5mV; IB: 250nA
TI ILM393	LM393DR	Commercial grade two-channel differential comparator	SOIC8 TI; VCC: 1V-18V; 2V-36V; OUT: open set; OUT: fixed
AMS1117	SOT-223	Voltage regulator 3.3V	AMS; OC: 1A; PSRR: 72dB@(120Hz); T/M/S: Buck Power
Management chip	EG1163S	SOP16	EG; WT: -40°C~+125°C@ (TA); SR: Y; T/M/S: Buck
TPS5430	SOP-8	500 kHz Buck converter 5.5V-36V input 3A output	TPS; OUT: adjustable; Vi: 5.5V-36V; Vo: 1.221V-32.04V
Bluetooth Module: PHY6252	PB-03F	RTC-free version-1589, 16 Ai-PB-03F (16x)	Thinke BLE combo; AT firmware-0546; API: I2C; PWM; DMA; ADC; UART; SPI; GPIO; PDM; TCP/IP: Bluetooth 5.2; TX Power: 10dBm
Screen printing	No other requirements	Taping
S0T-23	SL27517	Power control	Slkor PT: MOSFET, IGBT; ASTO: 1; Sink Current: 4A; Type: NMOS
AGMH12H	T0-263	Power MOSFET	AGM Vdss: 120V, Id: 125A, RDS(on) @ Vgs, Td: 4.3mΩ @10V, 20A

Installation and application

 

Summary

Interface Terminals:

1. Sensor: 2 DIP 2p XH2.54 mm horizontal interface terminals
2. Monitor: 1 SMD 4Pin 2.5 mm interface terminal
3. Output Power: 2 DIP 2p VH3.96 mm terminals providing 14.76 V, 7A (Max) power output
4. Storage Equipment: 2 XT30PW terminals providing 14.76 V, 15A (Max) current charging output
5. Motor Generator: 1 MR30PW terminal connected to Motor 300W (Max) input
6. Resistor: 1 XT30PW terminal connecting to aluminum case resistor 5 Q2 150W

Usage Instructions:

1. Contact technical staff for installation, use, and maintenance.
2. Non-professionals should not attempt repairs to avoid accidents or increased damage.

FCC Compliance:

1. This device complies with Part 15 of the FCC Rules.
2. Conditions: (1) Device may not cause harmful interference. (2) Must accept any interference received, including that which causes undesired operation.
3. Unauthorized changes or modifications may void the user’s authority to operate the equipment.
4. Equipment is tested to meet Class B digital device limits to protect against harmful interference in residential installations.
5. If interference occurs:
6. Reorient or relocate the receiving antenna.
7. Increase the distance between equipment and receiver.
8. Connect to an outlet on a different circuit from the receiver.
9. Consult a dealer or experienced radio/TV technician.

This device meets general RF exposure requirements and can be used in portable exposure conditions without restrictions.

PDF

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